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Wire Stripping & Connector Crimping Tools for DC Bus Balance Taps

Wire Stripping and Crimping Insulated Ring Terminals & Quick Disconnect Terminals for Capacitor Bank Balance Resistors

Using Knipex self adjusting Wire Strippers and a Full Cycle Ratchet Crimping Tool to crimp Insulated Ring Terminals and Female Quick Disconnects to 10 awg copper wire to make up several DC bus capacitor bank balance resister taps. At end of video a look at the crimper and some quality crimp terminals.

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#CrimpingTool,  #WireCrimp, #WireCrimpingGuide,


 

Crimping Terminal Guides and Information:

NASA  “Workmanship Standard for Crimping Interconnecting Cables, Harnesses and Wiring” https://nepp.nasa.gov/files/27631/NSTD87394A.pdf

 

TE Connectivity “THE GOOD CRIMPING GUIDE Solderless Termination Training Manual” https://www.ttieurope.com/content/dam/tti-europe/resources/Literature/SupplierGuides/1473-TE-Connectivity-Good-Crimping-v3Web.pdf

 

Molex “QUALITY CRIMPING HANDBOOK” https://media.digikey.com/pdf/Data%20Sheets/Molex%20PDFs/Quality%20Crimp%20Handbook.pdf

 

Panduit “Termination Solutions”
https://www.alliedelec.com/m/d/1bfc534af54e8e1afce7bdbd080ca5d3.pdf

 

Solderless Crimp Connector

10 Awg Insulated Quick Disconnect Crimp Connector

Knipex Self Adjusting Insulation Strippers

Knipex 1262180, Self Adjusting Insulation Stripper – AWG 10-24

Knipex 12 62 180, self-adjusting insulation stripper is an ideal compact standard tool for all current cable cross-sections and insulating materials. It can be used for single, multiple, and fine stranded cables of 10 AWG (0.2 mm²) up to 24 AWG (6 mm²) with standard insulation. This tool adjusts automatically to the respective cable cross-section preventing damage to the conductor. It allows the user to experience comfortable operation due to the handy shape and low product weight. The narrow head style allows toe tool to be used in confined spaces and also features a wire cutter for copper an aluminium wires up to 2.5 mm². The replacable length stop is adjustable from from 15/64″ – 23/32″ (6.0 – 18.0 mm) for stripping the same lengths during repetitive work. The replacable blades are crafted from special tool steel and oil hardened.

 

Solderless Crimp Connector

10 Awg Insulated Ring Terminal 1/4″ Stud Size

SG Tool Aid SGT18980 Ratcheting Terminal Crimping Kit (9 Die Set)     S&G Tool Aid 9 die quick change ratcheting crimping kits are the perfect solution for all of your crimping needs. Each kit includes 9 dies for the most popular automotive terminal crimping applications and features easy change dies that remove with the press of a lever. The crimping tools are made of steel and feature comfortable cushion grips. Each kit comes with a durable plastic molded storage case.  Kits include: *18921 Crimps insulated terminals 22-10 AWG. *18922 Crimps non-insulated open barrel connectors 22-10 AWG. *18923 Crimps non-insulated terminals 22-8 AWG. *18924 Crimps non-insulated terminals 22-8 AWG. *18925 Crimps miniature insulated rings, spade and butt splices 22-16 AWG. *18928 Crimps RG-6 and RG-59 coaxial cable. *18929 Crimps for 8mm and 8.5mm spiral core spark plug wire. Strips the insulation, crimps the spiral core to the spark plugs terminal and crimps the terminal to the spark plug wire insulation. *18937 Crimps 30-18 AWG non-insulated open barrel terminals. *18939 Crimps 22-14 AWG insulated flag terminals. 

 

Solderless Crimp Connector

10 Awg Insulated Ring Terminal 1/4″ Stud Size

 

Molex 3 Way Adapter Quick Disconnect (Piggyback)

MOLEX 19043-0010 3 WAY ADAPTER, DUAL MALE TO SINGLE FEMALE, QUICK DISCONNECT, 6.35MM, UNISULATED (50 pieces)

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DC Bus Capacitor Bank

DC Bus Capacitor Bank Balance Resistor Tap Ring Terminal Crimp Connector

 

3M MVU10-14R/SX Scotchlok Standard Vinyl Insulated Ring Terminal 12-10 AWG 1/4 Inch Stud ETP Copper Yellow 50/BT

3M Scotchlok Color-Coded Small Ring Tongue Terminal ensures an ideal fit while offering reliable and safe performance. The terminal has a vinyl-insulated, butted-seam barrel and withstands temperatures of -40 to 221 degrees F (-40 to 105 degrees C). Electrolytic copper construction offers good conductivity and a tin-plated finish resists corrosion.

Capacitor Bank

Balanced DC Bus Capacitor Bank in Elevator Drive

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MOLEX 19019-0037 TERMINAL FEMALE DISCONNECT 0.25IN YELLOW (100 pieces)

12-10 gauge 0.250″ width, 0.032″ tab, female nylon-insulated rolled edge quick-disconnect terminals. Also known as slip-on or fast-on connectors, these quick-disconnect terminals offer the fastest way to connect and disconnect two wires. They are also reusable. Simply slide the male terminal into the female terminal. The terminal has a rolled edge connection that acts as a spring, applying a better grip on the male terminal for superior connection reliability. Works with regular, similar width male terminals. The nylon insulation provides relief from vibration that can cause the wire to fail prematurely. The nylon insulation also prevents incidental metal to metal contact that can cause shorts. Requires two crimps (terminal to wire strands, terminal to insulation of wire). Standard tools perform both crimps. For heavier usage, use a tool that performs both crimps at the same time. 0

Capacitor Bank

Balanced DC Bus Capacitor Bank in Elevator Drive

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Automatic Wire Insulation Stripping Tool

Ratchet Crimper

Piggyback Quick Disconnect Terminal

Ring Terminal Crimp Connector 1/4″ Stud Size

Quick Disconnect Crimp Connector Receptacle

 

 

Engineer Wire Striping/Crimping Tool

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Engineer PA-01 6-in-1 Multipurpose Pliers / Crimpers
Wire Cutter, Open Barrel Terminal crimper, Bare Terminal Crimper, Screw Cutter, Insulation Terminla Crimper, Wire Stripper

Product Description:

The Engineer Inc multi-function compact wire pliers have been designed for crimping, stripping and cutting precision wiring work. They can also be used to cut screws down to shorter length.These are Japanese manufactured quality tools. The durable body and precise cutting blades are super simple and easy to use and offer a multitude of functions, making them a must have tool for any modellers tool box! Features: 6-in-1multi function wire stripping and cutting tool For bare, insulated spliced terminals Allows screw cutting O.A. Length 245 mm Weight: 250 gSpecs: Bare Terminal: 0.5 ~ 2.0Insulated Terminal: 0.3 ~ 2.0Splices: 0.3 ~ 1.25Wire Stripping: 0.1 ~ 2.0Screw Cutter: M2 ~ M5

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